METSO TSE6X20-TD

3826/4041/4049

New

1202

Metso TSE Series Screens The TSE Series screens are a horizontal screen that utilize elliptical motion vibration for superior accuracy and efficiency in compact installations. They are built for stationary and portable applications in both tertiary and primary screening and can be equipped for wet or dry screening. Improved Performance with High-Power Elliptical Vibration The elliptical motion of the screens, along with high acceleration, allows for more power than in traditional screens. This feature delivers higher throughput and screening efficiency. TSE Series screens have a 1:3 elliptical ratio. This very aggressive 1:3 ratio causes vibration of the layer of materials in two directions. It also generates faster stratification of the layer so that fines pass through the screening mesh quickly and efficiently. These characteristics contribute to the TSE Series screens superiority in processing very sticky or clay materials and materials with high content of flaky particles. Designed For the Toughest Applications The body of TSE Series screens is extremely strong, supporting the stresses required by the “high power” mechanism. This robustness is provided by frames made from heavy tube cross members with stiffeners positioned in critical areas. The side plates are huck bolted without any welding. The standard drive arrangement for the TSE Series screens is a V-belt drive. The screens are equipped with a spring-tension motor base to maintain constant belt tension, thereby reducing maintenance and extending the life span of the drive components. The mechanical parts located inside the screens are fully protected by a rubber-lined steel guard with ports to allow any dust or debris that enters the counterweight area to fall free from any moving parts. The triple shaft mechanism is comprised of 6 individual bearing and bearing housings assemblies with bolt on weights that are complemented with plug weights. The six individual assemblies are synchronized with gears which create the stroke direction as well as the elliptical motion. The bearing assemblies are locked together to ensure matching stroke from side to side. Modular Machine Design Enables Flexibility The ability to make mechanical adjustments allows you to adjust all screening parameters in order to adapt them to all types of applications. Depending on the application, the vibration amplitude can be adjusted by adding or removing unbalanced weights bolted to the counterweights. If necessary, the synchronized gears can be set in various positions, changing the vibration angle. For standard vibration, the angle is set at 45° to correspond to the normal feed speed of materials, but it is possible to adjust it to between 30° and 60°. Equipment As Follows: Motor Size - 40HP Triple shaft screen considered at 0 degree for operation as standard Coil springs and dampers 5/16” thick side plates with huck bolt construction Side tension decks with seal strips for 4’ screen panels Heavy duty tube steel decks with herringbone cross bracing Vibrating mechanism (160mm bearings) with oil lubrication Carriage bolts used to retain clamp bars – standard is 4’ long bars AR lined Feedbox and AR lined Discharge Lip Variable speed drive standard with motor mount and belt guard and tensioning device Hand access on triple deck screens, spray bar knockouts, bottom deck feed end curtain Paint – Metso Beige Screen Configuration: Bottom Deck - Side tensioned Hand of drive – Right and Left Hand Motor and base frame – Included Screen media – Not included PORTABLE CHASSIS MAIN CHASSIS Wide Flange Main Frame Beams Spring Type Suspension With (4) Axles And (16) 11-22.5 Tires On Budd Wheels (8) Welded Blocking Support Legs (2) Swing-Down King Pin Support Legs With Screw Jack Leveling Fifth Wheel Hitch Air Brakes With Emergency And Service Glad-Hands Mud Flaps Travel Lights With Turn And Directional Control Signals Catwalk on three sides of each screen, diamond floor plate, including handrails and toe boards, with (2) access ladders included. Chutes-Primary & Secondary Screen Top deck to top cross conveyor Middle deck to middle cross conveyor/blend down (50%) Bottom deck to bottom cross conveyor UNDERSCREEN CONVYEOR (PRIMARY SCREEN)-60” Channel frame design Superior 5” CEMA C idlers Superior 5” CEMA C return idlers Superior Exterra belt scraper 3 ply, 3/16” top cover conveyor belting Full length rubber skirting Head Pulley Superior 12” drum pulley Dodge SCM pillow block bearings Master PT #4 shaft mount reducer WEG 20HP motor Tail Pulley Superior 12” wing pulley Dodge SCM bearings Screw type takeups UNDERSCREEN CONVYEOR (SECONDARY SCREEN)-60” Channel frame design Superior 5” CEMA C idlers Superior 5” CEMA C return idlers Superior Exterra belt scraper 3 ply, 3/16” top cover conveyor belting Full length rubber skirting Head Pulley Superior 12” drum pulley Dodge SCM pillow block bearings Master PT #4 shaft mount reducer WEG 20HP motor Tail Pulley Superior 12” wing pulley Dodge SCM bearings Screw type takeups CROSS CONVYEOR (TOP DECK)-48” Channel frame design Superior 5” CEMA C idlers Superior 5” CEMA C return idlers 3 ply, 3/16” top cover conveyor belting Full length rubber skirting Head Pulley Superior 10” drum pulley Dodge SCM pillow block bearings Master PT #3 shaft mount reducer WEG 10HP motor Tail Pulley Superior 10” wing pulley Dodge SCM bearings Screw type takeups CROSS CONVYEOR (MID/BOTTOM DECKS)-QTY FOUR-24” Channel frame design Superior 5” CEMA C idlers Superior 5” CEMA C return idlers 3 ply, 3/16” top cover conveyor belting Full length rubber skirting Head Pulley Superior 10” drum pulley Dodge SCM pillow block bearings Master PT #2 shaft mount reducer WEG 10HP motor Tail Pulley Superior 10” wing pulley Dodge SCM bearings Screw type takeups HYDRAULICS: Gas powered hydraulic power unit with electric start and recoil backup (6) Hydraulic jacklegs with lock-out valves, 6” diameter, 18” stroke The hydraulic jack assemblies are designed for service as a “Run-on” jack, however, we highly recommend the use of cribbing to properly support the portable chassis Six bank valve body for independent control of each jackleg Single bank valve for crusher motor adjustment ELECTRICAL: NEMA4 enclosure Enclosure is bolted to a steel support frame for setting on grade during operation Lifting eyes Connected to plant with 15’ of cable to allow the customer to position the enclosure Door interlocked disconnect linkage Warning horn Circuit breakers NEMA rated starters Underscreen Discharge Conveyor – 1@20HP Underscreen Discharge Conveyor – 1@20HP Top Cross Conveyor – 1@10HP Bottom Cross Conveyors – 4@10HP/each Screen – 2@40HP/each Auxiliary Starters – 3@20HP/each Hour meter